Double Head Flat Component (Hinges) Polishing Machine

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Double Head Flat Component (Hinges) Polishing Machine

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Double Head Flat Component (Hinges) Polishing Machine Specification

Application Surface
Metal Hinges, Flat Components

Polish Type
Mechanical Abrasive

Finish Type
Mirror/Matte finish

Form
Horizontal, Stationary

Grade Standard
Industrial

Application Areas
Hardware Manufacturing, Door Fittings

Usage & Applications
Polishing, Buffing, Surface Finishing of Hinges

Power Source
Electric

Power
4.5 kW

Accessories
Dust Collector Unit, Buffing Wheels, Tool Kit

Type
Double Head Flat Component Hinges Polishing Machine

Material
Mild Steel Body with Stainless Steel/Alloy Work Surfaces

Capacity
1500-2000 pcs/hour

Computerized
No

Automatic Grade
Semi-Automatic

Transparency
Opaque

Thickness
Frame: 5-8 mm

Air Pressure
Required: 6-8 Bar

Heating System
No

Voltage
415 V (Three Phase)

Size
Length 1800 mm x Width 950 mm x Height 1200 mm

Weight
Approx. 650 kg

Color
Industrial Grey/Blue

Drive Motor
Heavy Duty Induction Motor (3 phase)

Wheel Type
Replaceable Buffing and Polishing Wheels

CE Marking
Available on Request

Speed Control
Variable via VFD

Workpiece Holding System
Manual and Pneumatic Clamping

No. of Heads
2 Independent Polishing Heads

Wheel Diameter
350 mm max

Service Support
On-site & Remote Technical Assistance

Safety Features
Emergency Stop, Safety Covers

Installation Area Required
2200 mm x 1200 mm

Lubrication
Automatic Centralized Lubrication

Cooling System
Air Cooled

Noise Level
<78 dB(A)

Dust Extraction
Integrated Dust Extraction System

Operator Requirement
1-2 Operators

About Double Head Flat Component (Hinges) Polishing Machine

Fostered with a team of highly experienced professionals, we have been able to manufacture and supply Double Head Flat Component (Hinges) Polishing Machine. The compact design of our machine requires minimal floor space, allowing you to move efficiently from one to the next. Offered machine is precisely engineered under the guidance of our seasoned professionals employing superior class materials. Our valuable clients can avail this Double Head Flat Component (Hinges) Polishing Machine in different specifications at industry leading price.

Features:

Longer service life
Strong construction
Operational fluency

Abrasive belt	50x2000
Gear box	Driven + 2HP motor
Main Head motor	3 HP, 2800 rpm
Feed	Through conveyer belt
Floor space req.	34x24

Advanced Dual-Head Polishing Efficiency

Maximize productivity with independently controlled double polishing heads, allowing simultaneous processing of multiple hinges or flat components. The variable speed functionality ensures optimal results for different surface requirements, making this machine versatile for both heavy buffing and fine finishing tasks.

Built for Industrial Reliability and Safety

Constructed from industrial-grade mild steel with stainless steel work areas, the machine offers durability and maintains surface integrity. Integrated safety measures such as emergency stop buttons, safety covers, and a noise level below 78 dB(A) ensure a secure working environment for operators.

Superior Dust Management and Maintenance

Featuring an advanced dust extraction system and automatic centralized lubrication, maintenance is streamlined while ensuring a contaminant-free workspace. These features contribute to consistent machine performance, longer operational life, and improved working conditions.

FAQs of Double Head Flat Component (Hinges) Polishing Machine:

Q: How does the Double Head Flat Component Polishing Machine enhance productivity in hardware manufacturing?

A: With two independent polishing heads and a processing capacity of 15002000 pieces per hour, this machine allows simultaneous finishing of multiple hinges or flat components, significantly improving throughput and operational efficiency in hardware manufacturing plants.

Q: What types of surfaces and finishes can be achieved using this polishing machine?

A: Depending on the buffing wheels and abrasive materials used, the machine can achieve both mirror and matte finishes on metal surfaces, making it ideal for door fittings and flat hardware requiring superior surface quality.

Q: When is variable speed control via VFD particularly beneficial in the polishing process?

A: Variable speed control allows operators to adjust polishing speed based on the type of material and desired finish. This is especially useful when switching between delicate and robust components, ensuring optimal results without damaging the workpieces.

Q: Where can this machine be installed, and what are the requirements for setup?

A: The machine requires an installation area of 2200 mm x 1200 mm and a 415 V three-phase electric supply. It is designed for stationary, horizontal placement in industrial environments, with air pressure requirements of 6-8 Bar for pneumatic operations.

Q: What are the operator requirements and safety features included with this equipment?

A: The machine is semi-automatic and requires 12 operators. Safety features include emergency stop switches, enclosed safety covers, and a noise level below 78 dB(A) to ensure both safe and comfortable operation during extended use.

Q: How does the integrated dust extraction system benefit the polishing process?

A: The built-in dust extraction unit removes airborne particles generated during polishing, maintaining a cleaner workspace, improving visibility, and reducing health risks for operators, while also helping to protect machine components from excessive dust buildup.

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